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IP65 Waterproof Junction Box PC ABS Electronic Project Case Wall Mount Plastic Electrical Enclosure 115x85x35mm

  • IP65\ IP66\ IP67\ IP68

  • BSUMWELL/ OEM

  • $0.4 - $15

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Waterproof White PC ABS Electronic Project Box IP65 Outdoor Junction Box with Drill Holes 115x85x35mm
 

High-Performance PC ABS Hybrid Material Science

Engineered to shield critical electrical assemblies from hazardous industrial environments, this premium electronic project box is molded from a high-grade Polycarbonate (PC) and Acrylonitrile Butadiene Styrene (ABS) composite blend. This balanced material matrix leverages the high structural rigidity and impact resistance of ABS alongside the superior thermal stability and flame-retardant properties inherent to PC. The resulting shell exhibits outstanding structural resilience, resisting cracks or distortion under physical impact, and provides high-level defense against degrading UV rays when deployed in prolonged outdoor installations.

Certified IP65 Dust-Tight and Moistureproof Protection

This distribution box features a verified IP65 ingress protection architecture, meticulously designed to create a protected micro-environment for sensitive electronic PCBs, sensor arrays, or splicing modules:

  • Complete Dust Ingress Prevention: The physical tongue-and-groove enclosure interface forms an absolute barrier against ultra-fine atmospheric particulate matter, airborne sand, and conductive grime.

  • Low-Pressure Water Jet Resistance: Equipped with a dedicated, high-elasticity waterproof silicone sealing strip, the box withstands steady water sprays, heavy driving rain, and continuous humidity without letting moisture seep through the lid joint.

Integrated External Flange and Wall Mount Hardware

The mechanical layout is engineered to prioritize effortless field deployment while preserving internal watertight integrity:

  • Molded Mounting Flanges: Extended mounting wings on the base house pre-drilled, reinforced screw holes, allowing technicians to secure the unit directly onto exterior walls, machinery frames, or wooden panels without drilling through the internal cavity.

  • Secure Lid Fastening: The top cover is securely mated to the base using four anti-corrosive stainless steel machine screws that thread cleanly into reinforced corner pillars, distributing sealing pressure evenly across the internal gasket.

  • Protected Internal Bosses: The internal floor plate is engineered with integrated structural standoffs, allowing circuit boards, grounding bars, or DIN rail systems to be securely mounted clear of the bottom plate.

SKU-01-115_85_35mm Transparent lidDetail-02

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Frequently Asked Questions (FAQ)

Q1: Can I drill custom entries for wires through this project box without cracking the material?

A: Yes, the premium PC ABS composite blend is specifically chosen for its clean machinability. Unlike brittle plastics that shatter under pressure, this material can be easily drilled, punched, or milled using standard step drill bits or hole saws. To maintain your IP65 waterproof rating after drilling, ensure you install matching liquid-tight nylon cable glands or rubber grommets around your incoming wires.

Q2: Does the junction box include the internal sealing gasket and mounting screws?

A: Yes, the box comes supplied with a dedicated, flexible silicone sealing strip and a complete set of stainless steel assembly screws for fastening the top lid. The internal space is shipped empty to maximize your configuration layout, providing full flexibility to arrange terminal blocks, relays, or custom PCBs on the built-in base standoffs.

Q3: What are the exact structural dimensions of this specific enclosure?

A: The main outer body of the box measures 115mm in length, 85mm in width, and 35mm in total depth. Please note that the length dimension represents the central body enclosure; the extended external mounting flanges on the base add a small footprint extension to facilitate stable surface-mount anchoring.

Q4: Is this plastic enclosure suitable for continuous outdoor installation in direct sunlight?

A: Yes, the specialized PC ABS engineering compound features integrated UV-stabilizing properties that minimize material yellowing, embrittlement, and structural degradation over long-term exposure to sunlight. Its weatherproof construction and rust-free stainless steel screws make it a dependable choice for outdoor lighting nodes, security camera connections, and landscape power modules.


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Finished goods warehouse            Outbound confirmation room              Product testing room             
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Production related 


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Product Frequently Asked Questions

Q1: What makes this ABS enclosure suitable for direct burial or underground applications compared to standard PVC?

A1: High-grade ABS provides significantly higher impact resistance, tensile strength, and structural rigidity than standard PVC. This allows the enclosure to withstand the constant soil pressure, gravel shifting, and freeze-thaw cycles common in underground environments without cracking or deforming, while naturally resisting underground moisture, fungi, and soil chemicals.


Q2: How does the cable sealing system maintain its IP68 rating under high hydrostatic pressure?

A2: The enclosure utilizes a combination of compression-fit silicone gaskets along the lid and specialized mechanical cable glands at the entry points. When the glands are tightened, they compress a internal rubber seal uniformly around the cable jacket, preventing water tracking even when the unit is submerged or subjected to rising groundwater levels.


Q3: Can these plastic enclosures safely operate in industrial areas requiring explosion-proof specifications?

A3: Yes. The enclosure is engineered with high-density, flame-retardant ABS material that mitigates the risk of static build-up and surface arc ignition. Its robust wall thickness and secure fastening mechanism are designed to prevent external gases or dust from contacting internal electrical sparks, making it ideal for zone-classified dust or non-mining volatile environments.


Q4: Are these boxes resistant to prolonged sunlight if used above ground before transitioning underground?

A4: While standard ABS can degrade under prolonged UV exposure, our industrial-grade enclosures are manufactured with integrated UV-stabilizing compounds. This advanced formulation prevents the plastic from becoming brittle, fading, or cracking when exposed to direct sunlight in outdoor, above-ground installations.




Q1. Can I request samples of waterproof aluminum enclosures before bulk ordering?

A: Absolutely. We encourage sample orders for quality validation and even accept mixed samples. While standard samples are provided free of charge for qualified clients, custom samples may incur a nominal fee that will be credited toward future orders.


Q2. What is your production lead time?
A: Our streamlined process ensures:

  • Samples: 3-5 working days (expedited service available)

  • Mass production: 1-2 weeks for orders exceeding 1,000 units
    Note: Lead times may vary for complex customization projects.


Q3. Is there a minimum order quantity (MOQ) for waterproof enclosures?
A: We prioritize flexibility for our partners:

  • Sampling: MOQ 1 unit for quality verification

  • Bulk orders: Competitive MOQ starting at 500 units, with tiered pricing for volume orders


Q4. What shipping methods do you offer for international orders?
A: We provide end-to-end logistics solutions:

  • Express: DHL/UPS/FedEx (3-5 days, door-to-door tracking)

  • Air freight: 5-7 days for urgent bulk shipments

  • Sea freight: Economical option for full-container loads (FCL)
    Customs clearance support included for all shipments.


Q5. What is the standard ordering process?
A: Our 5-step streamlined workflow:

  1. Technical consultation (application scenarios/IP rating requirements)

  2. DFM analysis & formal quotation

  3. Sample approval & 30% deposit payment

  4. Production with weekly progress reports

  5. Final inspection & balance payment


Q6. Can you apply custom branding to the products?
A: Yes, we offer value-added OEM services:

  • Logo engraving/pad printing (provide vector files in .ai/.eps format)

  • Custom packaging solutions
    Design proof must be approved 72hrs before production commencement.


Q7. What quality assurance do you provide?
A: Our commitment includes:

  • Product warranty: 2-year limited warranty (extendable)

  • Certifications: IP68/IP69K compliant, RoHS & REACH certified

  • Testing reports: Third-party lab reports available upon request


Q8. How are quality issues handled?
A: Our zero-defect protocol ensures:

  1. Prevention: ISO 9001:2015 certified production with automated optical inspection

  2. Resolution:

    • Single-unit defects: Replacement within 48hrs (NCR report provided)

    • Batch issues: Full root-cause analysis + 3 resolution proposals within 72hrs

    • Critical defects: On-site technical support available


Need More Details?
Contact our sales team at [
Sales@bsumwell.com] for project-specific consultation.


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A430, Gaosheng Building, 18 Center Road, Xinqiao Street, Baoan, Shenzhen, China
 

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