IP65\ IP66\ IP67\ IP68
BSUMWELL/ OEM
$0.6 - $0.9
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| Engineered for industrial, commercial, and heavy-duty residential applications, this male plug and female receptacle set conforms to the standard NEMA 5-15 configuration (2-pole, 3-wire grounding, rated for 15 Amps and 125 Volts). The terminal blades and internal contact clips are constructed from solid, high-conductivity brass, minimizing contact resistance, preventing voltage drop, and reducing thermal buildup under continuous current loads. | |||||||||
Engineered for industrial, commercial, and heavy-duty residential applications, this male plug and female receptacle set conforms to the standard NEMA 5-15 configuration (2-pole, 3-wire grounding, rated for 15 Amps and 125 Volts). The terminal blades and internal contact clips are constructed from solid, high-conductivity brass, minimizing contact resistance, preventing voltage drop, and reducing thermal buildup under continuous current loads.
The external casing is molded from high-impact, flame-retardant polycarbonate/nylon housing designed to resist severe mechanical impacts, crushing force, and chemical exposure in demanding workshop and job site environments.
Integrated Dual-Screw Cord Clamp: Features an adjustable rear strain-relief collar that firmly grips outer cable jackets ranging from standard SPT wiring up to thick 12/3 SJT/SJOOW round power cords. This mechanism prevents pull-out tension from damaging internal electrical connections.
Color-Coded Terminal Identification: The internal wiring module incorporates industry-standard color-coded terminal screws—green for grounding conductors, brass/dark for hot wires, and silver for neutral wires—ensuring error-free wiring alignment during maintenance or field repairs.
Deep Wire-Well Design: Terminal clamps utilize pressure plates and deep conductor wells that firmly trap stranded wire ends without fraying or shear damage, maintaining long-term physical and electrical integrity.
Designed for quick repair of damaged power cords, extension cables, and motorized equipment leads, the module utilizes a dual-piece split housing held by corrosion-resistant steel assembly screws. The modular plug insert keyway allows quick alignment and tool-assisted assembly using only a standard screwdriver.
This replacement set is designed to accommodate 3-wire grounded flexible cords ranging from 18 AWG to 12 AWG (such as SJT, SJTO, SJOOW, and standard extension cable jackets). The adjustable rear clamp ensures a tight mechanical fit on varying cable outer diameters up to approximately 0.45 inches.
The internal module utilizes standard electrical terminal identification protocols. Connect the green (or bare copper) ground wire to the green terminal screw, the black (hot) wire to the brass terminal screw, and the white (neutral) wire to the silver terminal screw to ensure proper polarity and ground continuity.
While the heavy-duty thermoplastic body provides robust protection against mechanical impact, dust, and light moisture, these straight-blade connectors are non-gasketed and intended for dry or weather-protected indoor/outdoor job site conditions. They should not be submerged in water or used in direct rain without additional weatherproof protective covers.
No. The entire assembly can be completed using a standard Phillips or flat-head screwdriver. Strip the outer cord jacket and wire conductors to the specified length, secure the wires under the terminal clamps, slide the outer shell over the module, and tighten the outer housing and strain-relief screws.

BSUMWELL Company Show
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Q1: What makes this ABS enclosure suitable for direct burial or underground applications compared to standard PVC?
A1: High-grade ABS provides significantly higher impact resistance, tensile strength, and structural rigidity than standard PVC. This allows the enclosure to withstand the constant soil pressure, gravel shifting, and freeze-thaw cycles common in underground environments without cracking or deforming, while naturally resisting underground moisture, fungi, and soil chemicals.
Q2: How does the cable sealing system maintain its IP68 rating under high hydrostatic pressure?
A2: The enclosure utilizes a combination of compression-fit silicone gaskets along the lid and specialized mechanical cable glands at the entry points. When the glands are tightened, they compress a internal rubber seal uniformly around the cable jacket, preventing water tracking even when the unit is submerged or subjected to rising groundwater levels.
Q3: Can these plastic enclosures safely operate in industrial areas requiring explosion-proof specifications?
A3: Yes. The enclosure is engineered with high-density, flame-retardant ABS material that mitigates the risk of static build-up and surface arc ignition. Its robust wall thickness and secure fastening mechanism are designed to prevent external gases or dust from contacting internal electrical sparks, making it ideal for zone-classified dust or non-mining volatile environments.
Q4: Are these boxes resistant to prolonged sunlight if used above ground before transitioning underground?
A4: While standard ABS can degrade under prolonged UV exposure, our industrial-grade enclosures are manufactured with integrated UV-stabilizing compounds. This advanced formulation prevents the plastic from becoming brittle, fading, or cracking when exposed to direct sunlight in outdoor, above-ground installations.
Q1. Can I request samples of waterproof aluminum enclosures before bulk ordering?
A: Absolutely. We encourage sample orders for quality validation and even accept mixed samples. While standard samples are provided free of charge for qualified clients, custom samples may incur a nominal fee that will be credited toward future orders.
Q2. What is your production lead time?
A: Our streamlined process ensures:
Samples: 3-5 working days (expedited service available)
Mass production: 1-2 weeks for orders exceeding 1,000 units
Note: Lead times may vary for complex customization projects.
Q3. Is there a minimum order quantity (MOQ) for waterproof enclosures?
A: We prioritize flexibility for our partners:
Sampling: MOQ 1 unit for quality verification
Bulk orders: Competitive MOQ starting at 500 units, with tiered pricing for volume orders
Q4. What shipping methods do you offer for international orders?
A: We provide end-to-end logistics solutions:
Express: DHL/UPS/FedEx (3-5 days, door-to-door tracking)
Air freight: 5-7 days for urgent bulk shipments
Sea freight: Economical option for full-container loads (FCL)
Customs clearance support included for all shipments.
Q5. What is the standard ordering process?
A: Our 5-step streamlined workflow:
Technical consultation (application scenarios/IP rating requirements)
DFM analysis & formal quotation
Sample approval & 30% deposit payment
Production with weekly progress reports
Final inspection & balance payment
Q6. Can you apply custom branding to the products?
A: Yes, we offer value-added OEM services:
Logo engraving/pad printing (provide vector files in .ai/.eps format)
Custom packaging solutions
Design proof must be approved 72hrs before production commencement.
Q7. What quality assurance do you provide?
A: Our commitment includes:
Product warranty: 2-year limited warranty (extendable)
Certifications: IP68/IP69K compliant, RoHS & REACH certified
Testing reports: Third-party lab reports available upon request
Q8. How are quality issues handled?
A: Our zero-defect protocol ensures:
Prevention: ISO 9001:2015 certified production with automated optical inspection
Resolution:
Single-unit defects: Replacement within 48hrs (NCR report provided)
Batch issues: Full root-cause analysis + 3 resolution proposals within 72hrs
Critical defects: On-site technical support available
Need More Details?
Contact our sales team at [Sales@bsumwell.com] for project-specific consultation.


